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acquires secretive anode tech from Japan","imerys-acquires-secretive-anode-tech-from-japan","article/imerys-acquires-secretive-anode-tech-from-japan",{"_uid":557,"date":558,"tags":559,"editor":566,"content":576,"excerpt":733,"featured":50,"reporter":734,"_editable":738,"component":739,"seo_title":553,"categories":740,"visibility":749,"author_company":49,"featured_image":750,"seo_description":733,"author_full_name":49,"author_job_title":49,"formattedDate":755,"formattedArticleDate":756},"dc08092e-d313-4b3f-88f3-046af1928287","2017-06-14 00:00",[560,563],{"slug":561,"name":562},"imerys","Imerys",{"slug":564,"name":565},"japan","Japan",[567],{"slug":568,"name":569,"content":570},"matthew-bird","Matthew Bird",{"job_title":571,"image":572,"bio":574,"linkedin":575},"Senior Editor - Supply Chains & Data Visualisation",{"filename":573},"https://a.storyblok.com/f/287943243085208/512x512/14738033ec/matthew-bird.jpeg","Matthew writes, edits and produces content for Benchmark Intelligence and Benchmark Source across the whole mine to grid supply chain. He also acts as a liaison to the press. He has a PhD in electrochemistry from the University of Nottingham.","https://www.linkedin.com/in/birdmatthew/",{"type":577,"content":578},"doc",[579,586,591,596,601,606,611,616,619,628,633,638,643,648,653,658,663,666,671,676,681,686,691,696,701,708,713,718,723,728],{"type":580,"attrs":581,"content":582},"paragraph",{"textAlign":49},[583],{"text":584,"type":585},"Simon Moores ","text",{"type":580,"attrs":587,"content":588},{"textAlign":49},[589],{"text":590,"type":585},"A bigger future in batteries is looking increasingly likely for Imerys Graphite & Carbon following the acquisition of Japanese anode materials producer, Nippon Power Graphite.",{"type":580,"attrs":592,"content":593},{"textAlign":49},[594],{"text":595,"type":585},"The takeover, which was completed in Q1 after agreeing terms with majority owners Nippon Coke Engineering Co Ltd , gives Imerys the critical spherical graphite coating technology that allows the company to serve the lithium ion battery market directly.",{"type":580,"attrs":597,"content":598},{"textAlign":49},[599],{"text":600,"type":585},"Key to Nippon Power Graphite’s anode materials is a carbon coating technology that adds the finishing touches to either natural spherical graphite or synthetically produced material. The technology to apply this coating has been a closely guarded industry secret, predominately by Japanese producers, for some time.",{"type":580,"attrs":602,"content":603},{"textAlign":49},[604],{"text":605,"type":585},"Nippon Power Graphite uses chemical vapour deposition technology (CVD) – a common manufacturing method in today’s world, used to coat everyday items such as sunglasses to the production of hi-tech materials like graphene.",{"type":580,"attrs":607,"content":608},{"textAlign":49},[609],{"text":610,"type":585},"However, its application and, most importantly, materials used as the coating, is lesser known in the battery materials space.",{"type":580,"attrs":612,"content":613},{"textAlign":49},[614],{"text":615,"type":585},"Nippon Power Graphite produces anode material at Hibikinada Industrial Park close to Kitakyushu city, in the southern prefecture of Fukuoka. The company was established in 2010 as a joint venture between Nippon Coke Engineering and Sumitomo Corp and has become a supplier to major electric vehicle (EV) battery producers.",{"type":580,"attrs":617,"content":618},{"textAlign":49},[],{"type":580,"attrs":620,"content":621},{"textAlign":49},[622,624,626],{"text":623,"type":585},"“The value of this acquisition is strategic,” Hugues Jacquemin, Vice President and General Manager of Imerys Graphite & Carbon told ",{"text":625,"type":585},"Benchmark Mineral Intelligence",{"text":627,"type":585},".",{"type":580,"attrs":629,"content":630},{"textAlign":49},[631],{"text":632,"type":585},"“It represents a step forward in our positioning as a key player in the growing Lithium-ion battery market, in particular for EVs.”",{"type":580,"attrs":634,"content":635},{"textAlign":49},[636],{"text":637,"type":585},"“This CVD technology, now fully owned by Imerys, complements the company’s wide portfolio of graphite anode materials and enhances its offering in this market,” he added.",{"type":580,"attrs":639,"content":640},{"textAlign":49},[641],{"text":642,"type":585},"This is the missing link in the supply chain for the company which producers both natural flake graphite – the precursor to spherical graphite anode material – and synthetic graphite which can be either coated or used directly in lithium ion batteries.",{"type":580,"attrs":644,"content":645},{"textAlign":49},[646],{"text":647,"type":585},"Imerys has quietly strengthened its graphite portfolio in recent months after years of searching for the right targets. It announced in October that it will be developing a new 20,000 tpa flake graphite mine in Namibia, a j-v with Gecko Namibia, a junior development company in Africa.",{"type":580,"attrs":649,"content":650},{"textAlign":49},[651],{"text":652,"type":585},"This mine, which adds to the famous Lac-des-Îles operation in Quebec, is set to begin production in Q2 2017 and will provide the company with an additional source of feedstock for their new anode acquisition.",{"type":580,"attrs":654,"content":655},{"textAlign":49},[656],{"text":657,"type":585},"Gecko’s project in Namibia was chosen because the graphite has very similar characteristics to that of Lac des Iles, the company told Benchmark. Imerys also produces synthetic graphite from Bodio in Switzerland.",{"type":580,"attrs":659,"content":660},{"textAlign":49},[661],{"text":662,"type":585},"“We have been making consistent investments in high-quality mineral resources and the new natural flake graphite mine in Namibia complements our Canadian production,” Jacquemin said.",{"type":580,"attrs":664,"content":665},{"textAlign":49},[],{"type":580,"attrs":667,"content":668},{"textAlign":49},[669],{"text":670,"type":585},"“Along with our own sources of natural flake graphite, we also have the processing plants that allow us to implement different types of value added processes, including shape and surface modification.”",{"type":580,"attrs":672,"content":673},{"textAlign":49},[674],{"text":675,"type":585},"“The sense behind the strategy of owning raw material sources, processes and cutting-edge technology, and having a team of experts involved in R&D and technical support, is to provide our customers with a broad portfolio of bespoke solutions designed to fit their specific needs,” he added.",{"type":580,"attrs":677,"content":678},{"textAlign":49},[679],{"text":680,"type":585},"Location was another rational behind the move. While Imerys has had a global graphite presence for some time, its coverage in Asia has been limited to sales offices in Shanghai, Tokyo and Seoul.",{"type":580,"attrs":682,"content":683},{"textAlign":49},[684],{"text":685,"type":585},"The company has relied in partnerships with agents and distributors, such as Shanghai Haiyi Scientific Trading Co Ltd in China and KB Corporation in Korea, to sell product into Asia’s key target markets.",{"type":580,"attrs":687,"content":688},{"textAlign":49},[689],{"text":690,"type":585},"“From a geographical point of view, we have increased our production capacity in Japan [allowing us] to service the Asian market with a strong local presence,” Jacquemin told Benchmark.",{"type":580,"attrs":692,"content":693},{"textAlign":49},[694],{"text":695,"type":585},"Imerys explained that it will now target “improvement” of Nippon Power Graphite’s “industrial capacity” and implement the additional “technical know-how” across the business to serve a lithium ion battery anode market that is expected to grow by at least 14% in 2017.",{"type":580,"attrs":697,"content":698},{"textAlign":49},[699],{"text":700,"type":585},"Forecasts by Benchmark expects the lithium ion sector to consume between 115,000 tonnes to 120,000 tonnes of anode material in 2017, over 65% of which is anticipated to be sourced from natural graphite.",{"type":702,"attrs":703,"content":705},"heading",{"level":704,"textAlign":49},3,[706],{"text":707,"type":585},"Secret sauce",{"type":580,"attrs":709,"content":710},{"textAlign":49},[711],{"text":712,"type":585},"There are a number of secretive ways that anode producers can coat their graphite material in order to sell to battery manufacturers.",{"type":580,"attrs":714,"content":715},{"textAlign":49},[716],{"text":717,"type":585},"This CVD process is one of the more common methods which vaporises a selection of chemicals together with a carbon material which coats a mist onto a desired surface. The process begins by placing uncoated graphite material into a vacuum chamber.",{"type":580,"attrs":719,"content":720},{"textAlign":49},[721],{"text":722,"type":585},"Outside of the chamber are tanks of chemicals and materials that will create a vapour – one of these chemicals is known as the initiator which starts the chemical reaction, while one or more additional tanks contain the coating materials, one of which is a form of carbon.",{"type":580,"attrs":724,"content":725},{"textAlign":49},[726],{"text":727,"type":585},"The blend of these materials together with the expertise to evenly coat the product is highly guarded intellectual property. Once the machine is turned on, the chemical reaction is initiated and the materials are vapourised.",{"type":580,"attrs":729,"content":730},{"textAlign":49},[731],{"text":732,"type":585},"They are then sucked into the vacuum chamber and the hot gas forms a coating on the colder surface of the substrate. This is new ground for Imerys and scaling up CVD capacity will be of the biggest challenges it faces.","Simon Moores A bigger future in batteries is looking increasingly likely for Imerys Graphite & Carbon following the acquisition of Japanese anode materials producer, Nippon Power Graphite. The takeover, which was completed in Q1 after agreeing terms with majority owners Nippon Coke Engineering Co Ltd , gives Imerys the critical spherical graphite coating technology that […]",[735],{"slug":568,"name":569,"content":736},{"job_title":571,"image":737,"bio":574,"linkedin":575},{"filename":573},"\u003C!--#storyblok#{\"name\": \"article\", \"space\": \"\", \"uid\": \"dc08092e-d313-4b3f-88f3-046af1928287\", \"id\": \"\"}-->","article",[741,743,746],{"slug":742,"name":265},"anode",{"slug":744,"name":745},"batteries","Batteries",{"slug":747,"name":748},"critical-minerals","Critical Minerals","private",{"id":49,"alt":751,"name":751,"focus":751,"title":751,"source":751,"filename":752,"copyright":751,"fieldtype":753,"meta_data":754,"is_external_url":51},"","https://a.storyblok.com/f/287943243085208/8e5f9bfc03/bm-screen-shot-2017-06-14-at-135911.png","asset",{"alt":751,"title":751,"source":751,"copyright":751},"Jun 14, 2017","14th June 2017",[],[],1790147628355]